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Posts Tagged ‘shower door manufacturing’

How big is too big when it comes to the gaps…

Chris,

You provide great information in response to questions.  I’m hoping you can help me with one I have.  We just had a frameless shower installed.  All walls are tile, the curb is solid granite.  The glass is 1/2 inch with one panel fixed on top of a half wall and the other panel is notched and joins the panel on the wall (90 degree angle) and continues down to the granite curb. It’s a large space so we didn’t need any door.  My question is about the notched panel. The tile is square edge but the notch is curved. The glass of the notch rests on the top of the half wall, but where the glass goes down the wall to the granite there is a gap of at least 1/4 inch that the installer filled with silicone. It seems too wide and way too much silicone to me.  But I’m not the expert.  Your thoughts?

Denise

Hi Denise,

Thanks for your question. How big is too big when it comes to the gaps in your frameless shower enclosure? I’m sure different people will give you different answers… In my opinion, 1/4” is borderline. Generally speaking, we aim to have 1/8” gaps between the glass and the tile. Where the hinge side of the door meets the wall a 1/4” gap is normal. You have the back plate of the hinge, which is 1/8” thick, and the additional 1/8” clearance there. The gap from glass to glass (where the strike side of the door meets the fixed panel at the vertical gap) is normally 3/16”.

It’s important to keep in mind the limitations of the fabricator and the installer. The standard tolerance for frameless shower glass is plus-or-minus 1/8”. This is the industry standard… Although an installer may aim to make all of the joints 3/16” or less, it is not always possible if the glass is not fabricated exactly to specifications. In your case, I would have to say the ¼” gap is acceptable. If it were 3/8” or more I would not be satisfied, but there is little that can be done to prevent what you are describing. After all, it is only 1/16” larger than the ideal.

I hope you find this helpful,

-Chris

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Buying Shower Doors and Enclosures Online

More and more people are shopping online these days. It is a convenient way to shop for a lot of different items. People even buy shower doors online, if you can believe it! There are a lot of options available, and some are actually quite good. Showcase Shower Door Company carries a full line of shower doors and enclosures manufactured by Fleurco. They are some of the finest shower enclosures you will find anywhere. We can offer our customers a complete package including the shower pan, glass, hardware, and instructions. All of this delivered right to your front door!

There is the challenge, however, of getting your shower enclosure installed once it arrives. We offer the service of installing customer-supplied shower enclosures for people in our area, whether they buy it from us or not. Wherever it is that you live, there is a good chance that there is a qualified shower enclosure installer available in your area. We here at Showcase Shower Door Company are taking steps to put together a network of quality shower door installers in different parts of the United States. We hope to be able to refer these experts to people who need their services. This will also allow shower enclosure manufacturers who sell their products across the country to take advantage of the skills of qualified installers in every area. Anyway, it’s something we are working on, and I’ll let you know as things develop.

Installing Customer-Supplied Shower Enclosures

We get calls from people who have purchased shower enclosures online and are looking for qualified technicians to install them. In the past, we have made it our policy to avoid installing customer-supplied shower door kits. There are so many different types of enclosures made by various companies… We have found it to be a good idea to just avoid the pitfalls of getting involved with installing them. We have vendors who can supply any type of enclosure that we are not able to manufacture ourselves, so it has made sense to us to install only the doors and enclosures the we sell.

Recently, glass barn door style shower enclosures have become very popular. I first became familiar with these types of enclosures when Cardinal came out with the “Skyline” series enclosure. This was the first frameless sliding enclosure of that type (to the best of my knowledge). It wasn’t long before other manufacturers began to make similar products. It took a while, however, to find any that matched the quality of the Cardinal version.

Today, they are common, and are likely all being made at the same factory overseas… We have started to take orders to install enclosures for people who have purchased them elsewhere, having become so familiar with them. There are other, even more innovative frameless sliding shower enclosures that have come on the market. One such product is the “Essence” series enclosure from C. R. Laurence. It utilizes 1/2″ tempered glass, and has no cross bar at all. This enclosure has become my favorite sliding shower door to install. It’s AWESOME!

For more information, feel free to get in touch.

-Chris

http://www.ShowcaseShowerDoor.com

“Headerless” Shower Enclosures

Many people who are having frameless shower enclosures installed are looking for the least amount of hardware possible. The challenge to keeping the hardware minimal is greatest when the door hinges from a fixed panel. The stress that is going to be placed on the glass needs to be taken into consideration. When a door hinges from a fixed panel, all of the weight of the door will be supported by the glass, in many cases. There is also the added stress created by the door when it swings in and out, and the initial stress of moving the door past center when the hinges are self-centering.

In many cases, this type of configuration requires additional support at the top of the stationary glass panel. There are a few ways to address this; by using a header, a support bar, or simply extending the height of the fixed panel all the way to the ceiling. The use of top and bottom mounting hinges allow much of the weight of the door to rest on the floor or curb. The top hinge only needs to take the amount of weight required to hold the door upright, and allow for the door to hinge.

By using manufacturer’s recommended clamps, it is possible to hinge a door from a fixed panel without additional support at the top. There are limits to the size and weight of the panels, of course. There have been some great new innovations over the past few years that allow an even more seamless installation then was ever possible before. If you need a frameless shower enclosure, or just have questions, be sure to get in touch… We can help!

Frameless Shower Enclosure Channels

Chris,

I have seen frameless showers with the glass resting in metal channels where it contacts the tile, you have also discussed recessing the channel into the tile (butting the tile up to both sides of the channel). Are there any pros and cons to having the channel on top of the tile vs recessed. I can imagine if on top, the channel weep holes will drain water, but if recessed it seems it wouldn’t and enable mold growth.

Thanks for all the great advice.

Connell Smith

shower-1     shower-2

Hi Connell,

I think that your assessment of the options is pretty good. It’s actually kind of unusual for people to do the recessed channel with shower enclosures… there are some issues with preventing water infiltration. If you do imbed the channel, you are going to need to add a lot of silicone to prevent any water leaking into the floor below. Once water gets in, there will be no way for it to get back out again. On the other hand, having the channel on top of the tile will allow for weep holes (as you described), and go a long way to prevent water damage in the future.

Thanks!

Chris Phillips

Re-using Shower Doors?

Dear Chris,

I read your post where a blogger wanted to replace the trim on their current glass doors with aluminum and reuse the glass.  I see that you warn not to do this. However, I do have a similar question.  Is it possible to reuse the entire door and surround.  My door is trimmed in silver/aluminum (whatever it is) and I actually like it.  The problem is that I do not like the builder’s grade shower stall that we have . We are hoping to replace it with tile.  Would it be possible to reuse those doors if they were to be kept whole? I have attached a picture for your review.  I may not be the best at my description.

Thanks

Kenya

 

shower

 

 

Hi Kenya,

It may be possible to reuse your shower enclosure. It will have to be removed very carefully to prevent destroying the materials or breaking the glass. The opening where the enclosure is installed will need to be nearly exactly the same in order for the old materials to work. Normally, I discourage this, because it rarely works out… If the shower stall ends up being ½” bigger or smaller after the work is done, the old enclosure won’t work.

On the other hand, you have nothing to lose (other than the time and effort put into trying it). So, why not?

Good luck!

-Chris

 

RE: Glass Shower Doors and Surface Treatments

Hello,

I happened upon your blog and am very impressed with the wealth of information there!

I just had a new shower enclosure (corner) put in, and am wondering whether it is necessary to treat the glass with some kind of sealant. The prior glass would get cloudy pretty quickly (I’m not sure whether our water is “hard”, or it was soap residue) and I found myself cleaning it every week, which was sometimes difficult to do since the only way I could get it really clean was to use a scour pad (non-scratch, of course!).

I saw on your blog that you recommend the “Liquid Diamond” product, but am not sure which one to order for my needs. Can you help? And, can you tell me whether this product needs to be reapplied, or how it is maintained?

Thank you so much for your time! (I am located in New York City).

Miriam

 

Hi Miriam,

It’s a good idea to use some type of product to protect your shower glass. Nothing will prevent water spots from forming on glass, but you can prevent water stains from ruining your shower door. There are a couple of different options available. You can purchase “Rain-X” or a similar product and apply it yourself. My experience is that this type of product needs to be reapplied every few months. The great thing about the Liquid Diamonds product from Diamond Seal Systems is that it doesn’t require regular applications. The maintenance is pretty simple, and primarily consists of refraining from using harsh cleaners. If properly cared for, the Diamond Seal treatment will never need to be reapplied. There is probably a certified installer in your area.

Thanks for reading the blog,

Chris Phillips – Owner

Showcase Shower Door – CCL #957120
1970 17th Avenue #C – Santa Cruz, CA 95062
Phone: (831) 464-3899 – FAX: (831) 477-0760

http://www.ShowcaseShowerDoor.com