Archive

Posts Tagged ‘shower door manufacturing’

Installing Customer-Supplied Shower Enclosures

We get calls from people who have purchased shower enclosures online and are looking for qualified technicians to install them. In the past, we have made it our policy to avoid installing customer-supplied shower door kits. There are so many different types of enclosures made by various companies… We have found it to be a good idea to just avoid the pitfalls of getting involved with installing them. We have vendors who can supply any type of enclosure that we are not able to manufacture ourselves, so it has made sense to us to install only the doors and enclosures the we sell.

Recently, glass barn door style shower enclosures have become very popular. I first became familiar with these types of enclosures when Cardinal came out with the “Skyline” series enclosure. This was the first frameless sliding enclosure of that type (to the best of my knowledge). It wasn’t long before other manufacturers began to make similar products. It took a while, however, to find any that matched the quality of the Cardinal version.

Today, they are common, and are likely all being made at the same factory overseas… We have started to take orders to install enclosures for people who have purchased them elsewhere, having become so familiar with them. There are other, even more innovative frameless sliding shower enclosures that have come on the market. One such product is the “Essence” series enclosure from C. R. Laurence. It utilizes 1/2″ tempered glass, and has no cross bar at all. This enclosure has become my favorite sliding shower door to install. It’s AWESOME!

For more information, feel free to get in touch.

-Chris

http://www.ShowcaseShowerDoor.com

Advertisements

“Headerless” Shower Enclosures

Many people who are having frameless shower enclosures installed are looking for the least amount of hardware possible. The challenge to keeping the hardware minimal is greatest when the door hinges from a fixed panel. The stress that is going to be placed on the glass needs to be taken into consideration. When a door hinges from a fixed panel, all of the weight of the door will be supported by the glass, in many cases. There is also the added stress created by the door when it swings in and out, and the initial stress of moving the door past center when the hinges are self-centering.

In many cases, this type of configuration requires additional support at the top of the stationary glass panel. There are a few ways to address this; by using a header, a support bar, or simply extending the height of the fixed panel all the way to the ceiling. The use of top and bottom mounting hinges allow much of the weight of the door to rest on the floor or curb. The top hinge only needs to take the amount of weight required to hold the door upright, and allow for the door to hinge.

By using manufacturer’s recommended clamps, it is possible to hinge a door from a fixed panel without additional support at the top. There are limits to the size and weight of the panels, of course. There have been some great new innovations over the past few years that allow an even more seamless installation then was ever possible before. If you need a frameless shower enclosure, or just have questions, be sure to get in touch… We can help!

Frameless Shower Enclosure Channels

Chris,

I have seen frameless showers with the glass resting in metal channels where it contacts the tile, you have also discussed recessing the channel into the tile (butting the tile up to both sides of the channel). Are there any pros and cons to having the channel on top of the tile vs recessed. I can imagine if on top, the channel weep holes will drain water, but if recessed it seems it wouldn’t and enable mold growth.

Thanks for all the great advice.

Connell Smith

shower-1     shower-2

Hi Connell,

I think that your assessment of the options is pretty good. It’s actually kind of unusual for people to do the recessed channel with shower enclosures… there are some issues with preventing water infiltration. If you do imbed the channel, you are going to need to add a lot of silicone to prevent any water leaking into the floor below. Once water gets in, there will be no way for it to get back out again. On the other hand, having the channel on top of the tile will allow for weep holes (as you described), and go a long way to prevent water damage in the future.

Thanks!

Chris Phillips

Re-using Shower Doors?

Dear Chris,

I read your post where a blogger wanted to replace the trim on their current glass doors with aluminum and reuse the glass.  I see that you warn not to do this. However, I do have a similar question.  Is it possible to reuse the entire door and surround.  My door is trimmed in silver/aluminum (whatever it is) and I actually like it.  The problem is that I do not like the builder’s grade shower stall that we have . We are hoping to replace it with tile.  Would it be possible to reuse those doors if they were to be kept whole? I have attached a picture for your review.  I may not be the best at my description.

Thanks

Kenya

 

shower

 

 

Hi Kenya,

It may be possible to reuse your shower enclosure. It will have to be removed very carefully to prevent destroying the materials or breaking the glass. The opening where the enclosure is installed will need to be nearly exactly the same in order for the old materials to work. Normally, I discourage this, because it rarely works out… If the shower stall ends up being ½” bigger or smaller after the work is done, the old enclosure won’t work.

On the other hand, you have nothing to lose (other than the time and effort put into trying it). So, why not?

Good luck!

-Chris

 

RE: Glass Shower Doors and Surface Treatments

Hello,

I happened upon your blog and am very impressed with the wealth of information there!

I just had a new shower enclosure (corner) put in, and am wondering whether it is necessary to treat the glass with some kind of sealant. The prior glass would get cloudy pretty quickly (I’m not sure whether our water is “hard”, or it was soap residue) and I found myself cleaning it every week, which was sometimes difficult to do since the only way I could get it really clean was to use a scour pad (non-scratch, of course!).

I saw on your blog that you recommend the “Liquid Diamond” product, but am not sure which one to order for my needs. Can you help? And, can you tell me whether this product needs to be reapplied, or how it is maintained?

Thank you so much for your time! (I am located in New York City).

Miriam

 

Hi Miriam,

It’s a good idea to use some type of product to protect your shower glass. Nothing will prevent water spots from forming on glass, but you can prevent water stains from ruining your shower door. There are a couple of different options available. You can purchase “Rain-X” or a similar product and apply it yourself. My experience is that this type of product needs to be reapplied every few months. The great thing about the Liquid Diamonds product from Diamond Seal Systems is that it doesn’t require regular applications. The maintenance is pretty simple, and primarily consists of refraining from using harsh cleaners. If properly cared for, the Diamond Seal treatment will never need to be reapplied. There is probably a certified installer in your area.

Thanks for reading the blog,

Chris Phillips – Owner

Showcase Shower Door – CCL #957120
1970 17th Avenue #C – Santa Cruz, CA 95062
Phone: (831) 464-3899 – FAX: (831) 477-0760

http://www.ShowcaseShowerDoor.com

RE: Shower Door Question – Frameless Door Hinges

Chris,

I have a frameless shower door that swings freely in both directions. There is no catch and no sweep on the bottom of the door. For the first several years after installation the door would always return to rest at an exactly centered position when closed. If moved an inch or two in one direction or the other, the door would always return to exact center. Over the past several months the door began to no longer rest in a centered position. Instead, the door has it begun to rest in a slightly open position. The gap is getting larger as time goes on. Now the door is resting in a position leaving a gap of an inch or so between the door and the adjacent glass panel. Any idea what might be causing this? Is there something I can do to adjust the door or the hinges so the door will once again rest in a centered position? I’ll call a glass company for a service call if necessary but if there is something simple I can do I’d rather try that first.

I appreciate any assistance.

Thank you,

Brian

hinge

Hi Brian,

Most likely, your hinges are suffering from soap build-up, or are just wearing out. Frameless shower door hinges come with a three-year warranty. The manufacturers of these hinges don’t recommend using any kind of lubrication on them. Since they are out of warranty anyway, you may want to consider trying some type of lube and see if it helps. I would go with a silicone spray rather than WD-40… I think you will get better results that way. If all else fails, you can have the hinges replaced, but that won’t be cheap. It sounds like your hinges are still working, just not self-centering the way that they used to.

Let me know how things work out,

-Chris

Help.

Hi Chris:

I was so happy to see your website and was wondering if u can give me any advice.  I have a fixed shower panel where it is secured at the bottom with U Track type of metal. My contractor guys forgot to seal it in the beginning so water got in and leaked outside.  After I informed them of the problem they came back and put clear silicon seal around the bottom.  Everything was good for about 6 months.  And now I’m noticing black stuff (I’m assuming it’s some kind of mold) inside the silicon seal and INSIDE the track!  Is there any way I can clean it out?  and after cleaning it out (hopefully) how do i seal again?  Is silicon caulking enough? or is there any kind of seal strip i should add?

thank you very much for your help!

Charlotte

20140503_000206

Hi Charlotte,

Thanks for reading my blog. It looks like the caulking was applied after the water was already in the channel. Once the mold began to grow, it was trapped inside. Since the glass is clear, the mold is highly visible… In order to fix the problem, the glass is going to need to be removed from the channel. I would clean it thoroughly, and use bleach to make sure that the mold is completely eliminated. Only then should the glass be replaced, and the silicone seal reapplied. Make sure that the glass and channel are nice and dry before you do so. There is also a type of silicone that is “mildew resistant.” This is the type you are going to want to use. It has a fungicide in the formula, and will help to prevent the mold growth. Apply the silicone where the metal and glass meet to prevent water from entering the channel.

Best wishes,

-Chris